Semi-automatic welding machine PTK RILON MIG 500 DF
Description
PTK RILON MIG 500 DF is a unique novelty in the line of devices from the RILAND factory. The device is manufactured using high-quality powerful IGBT modules. The use of advanced inverter technologies has allowed to increase efficiency by up to 90%. The output power of the source is regulated using pulse width modulation (PWM).
The semi-automatic machine can be used for welding carbon, stainless steel and other metals.
The functionality and settings of the device are controlled using a multifunctional control panel with the possibility of adjusting the welding current and welding voltage at the power source and using the control panel on the remote feeding mechanism.
The RILON MIG 500 DF semi-automatic PTK welding machine can be connected to a computer for software updates via the DE-9 computer port, which is located on the back panel of the power supply.
Features:
- Synergistic and manual control settings. In the synergetic mode, it is possible to adjust the welding current, inductance, arc length and wire feed rate. In manual mode – welding voltage, inductance and feed rate of the welding wire.
- Gas selection function. Welding in carbon dioxide and in a welding mixture.
- Fe and CrNi wire type selection function. The presence of the function of welding with powder wire (Flux) for welding without the use of protective gas.
- For the Fe welding material, it is possible to choose a protective gas between carbon dioxide and a gas mixture. For CrNi welding material, welding is possible only in a gas mixture.
- The presence of memory slots that display the settings of the saved welding parameters.
- The presence of the function of pulling the wire back and forth without gas and the function of purging the welding torch with gas.
- 2T/2TS/4TS/SPOT welding torch operating modes.
- The feeding mechanism is of the remote type. 4-roller metal wire feed mechanism. Welding wire with a diameter from 1.0 to 1.6 mm is used. It is possible to install a coil with wire weighing up to 18 kg (D300) and adjust the wire feed speed from 1.5 to 24 m/min.
- Welding wire diameter selection function.
- Additional function of manual MMA arc welding. It is possible to use electrodes with a diameter of 1.5 to 6.0 mm.
- 5 years service warranty.
Technical specifications:
- Supply voltage: 380±15% V.
- Power supply frequency: 50 Hz.
- MIG welding current adjustment range: 80 - 500 A.
- MMA welding current adjustment range: 50 - 500 A.
- Current consumption: 36 A.
- Inductance adjustment range: 0±50.
- Arc length adjustment range: 0±50.
- Arc afterburner adjustment range: 0 - 250%.
- Power factor: 0.93.
- PV: 100%.
- EFFICIENCY: 89%.
- Type of feeding mechanism: Remote.
- Wire feed speed: 1.5 - 24 m/min.
- Diameter of MIG welding wire: 1.0 - 1.6mm.
- MMA electrode diameter: 1.5 - 6.0 mm.
- Insulation degree: N.
- Protection class: IP23.
- Power panel connectors: 35 - 50.
- Net weight of the feeding mechanism: 14 kg.
- Dimensions of the feeding mechanism: 662x185x400 mm.
- Gross weight of the feeding mechanism: 23 kg.
- The dimensions of the individual packaging of the feeding mechanism: 755x460x550 mm.
Equipment:
- Inverter semi-automatic welding machine - 1 pc.
- Remote feeding mechanism - 1 pc.
- Cable package - 1 pc.
- Semi-automatic burner MIG 450 series - 1 pc.
- Grounding terminal - 1 pc.
- Rollers of the feeding mechanism for steel wire 1.0–1.2 mm (installed in the wire feeding mechanism) - 2 pcs.
- Rollers of the feeding mechanism for steel wire 1,2–1,6 mm - 2 pcs.
- Universal key - 1 pc.
- Hex key - 1 pc.
- Clamp - 4 pcs.
- Instruction manual - 1 pc.
Characteristics
General Specifications
Dimensions of packaged product
Dimensions of product
Specifications
Defines the supported welding modes.
- MIG/MAG — classic semi-automatic machine (wire + gas)
- MMA — manual welding with a piece electrode
- TIG — argon arc welding with a non-melting electrode (for stainless steel and neat seams)
- FCAW — powder wire welding without cylinder
- Universal devices save space and allow you to solve a wide range of tasks with one device
Defines the supported welding modes.
- MIG/MAG — classic semi-automatic machine (wire + gas)
- MMA — manual welding with a piece electrode
- TIG — argon arc welding with a non-melting electrode (for stainless steel and neat seams)
- FCAW — powder wire welding without cylinder
- Universal devices save space and allow you to solve a wide range of tasks with one device
Indicates the degree of protection of the device body from penetration of solid objects and moisture.
-
IP21 provides protection against large particles and vertically falling droplets (suitable only for dry, indoor areas).
- IP23 means protection against oblique rain (splashes at an angle up to 60°), which allows safe operation of the device on open construction sites.
Indicates the degree of protection of the device body from penetration of solid objects and moisture.
-
IP21 provides protection against large particles and vertically falling droplets (suitable only for dry, indoor areas).
- IP23 means protection against oblique rain (splashes at an angle up to 60°), which allows safe operation of the device on open construction sites.
The voltage at the terminals is switched on before the arc is ignited. The higher this value (closer to 80-100 V), the easier and faster the initial ignition occurs, and the more stable the arc burns (especially on rusty metal or with base-coated electrodes). Low values are typical for devices with a safe voltage reduction system (VRD).
The voltage at the terminals is switched on before the arc is ignited. The higher this value (closer to 80-100 V), the easier and faster the initial ignition occurs, and the more stable the arc burns (especially on rusty metal or with base-coated electrodes). Low values are typical for devices with a safe voltage reduction system (VRD).
The minimum thickness of the supported wire. The use of 0.6–0.8 mm wire is critically important for car body repair and work with sheet metal (up to 1-1.5 mm), as this minimizes heat build-up and avoids burning of parts.
The minimum thickness of the supported wire. The use of 0.6–0.8 mm wire is critically important for car body repair and work with sheet metal (up to 1-1.5 mm), as this minimizes heat build-up and avoids burning of parts.
The maximum diameter of the welding wire for which the feeding mechanism is designed. Thick wire (from 1.2 mm and above) is used for high-performance welding of massive industrial metal structures, providing fast filling of the welding pool.
The maximum diameter of the welding wire for which the feeding mechanism is designed. Thick wire (from 1.2 mm and above) is used for high-performance welding of massive industrial metal structures, providing fast filling of the welding pool.
Maximum current for manual arc welding. Provides the ability to work with thick electrodes. The high current reserve allows the device to operate for a long time at medium currents without overheating.
Maximum current for manual arc welding. Provides the ability to work with thick electrodes. The high current reserve allows the device to operate for a long time at medium currents without overheating.
Minimum current strength for manual welding. It is important when using the thinnest electrodes (for welding elements 1-2 mm thick) and for maintaining a stable arc at low currents.
Minimum current strength for manual welding. It is important when using the thinnest electrodes (for welding elements 1-2 mm thick) and for maintaining a stable arc at low currents.
The lower threshold of current regulation. The minimum values (10-30 A) are necessary for jewelry work, restoration, welding of tinplate and automobile panels without the risk of their warping or formation of through holes.
The lower threshold of current regulation. The minimum values (10-30 A) are necessary for jewelry work, restoration, welding of tinplate and automobile panels without the risk of their warping or formation of through holes.
Maximum current in semi-automatic mode. It directly affects the maximum thickness of the metal being melted in one pass. 160-200 A is sufficient for household needs, and devices with a current of 300 to 500 A are required for welding heavy steel structures in production.
Maximum current in semi-automatic mode. It directly affects the maximum thickness of the metal being melted in one pass. 160-200 A is sufficient for household needs, and devices with a current of 300 to 500 A are required for welding heavy steel structures in production.
Additional characteristics
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