Volga Abrasive Plant
About Company
Currently Volzhsky abrasive works is one of the leading places for the production of slipmaterial and abrasive tools. It is the largest enterprise of the industry for the production of a piece of silicon carbide black, green and electrical, production slippery, slipproof, abrasive tools on ceramic and bakelite bond with a high level of automation, mechanization and computerization.
The company launched in the markets of abrasive tool, grinding materials and refractory products. The technological basis of production is the smelting and refining of silicon carbide black and green used in abrasive, refractory and metallurgy sectors.
In terms of production of abrasive tool on a ceramic bond and refractory products from silicon carbide the company not only occupies a leading position in the industry, but is one of the few owners of the technology of production of grinding materials from silicon carbide.
Representatives of CUMI were elected to the Board of Directors JSC "Volzhsky abrasive works". In 2007 a branch office was established JSC "Volzhsky Abrasive works" in Moscow, focused on the implementation and development of international marketing as part of the organizational culture of the enterprise. International marketing in contrast to net exports will enable the company to fulfill the orders of consumers with different levels of customization that will enable the company to strengthen its position in traditional markets, but also reach an entirely new geographical and product markets.
To implement the objectives in early 2008, was developed business plans for the main areas of production. They are based on the modernization of production, purchase of new manufacturing equipment, development of new technologies, the solution of environmental problems. The arrival of the company CUMI at JSC "Volzhsky abrasive plant" is a beneficial impact on the development of the enterprise, increase production and improve product quality.
Volzhsky abrasive plant is a leader in the production of abrasive tools in Russia
Main activity of the enterprise is deployed to the market of abrasive tool, grinding materials and refractory products. The technological basis of production is the smelting and refining of silicon carbide black and green used in abrasive, refractory and metallurgy sectors.
In terms of production of abrasive tools on ceramic bond and refractory products from silicon carbide the company not only occupies a leading position in the industry, but is one of the few owners of the technology of production of grinding materials from silicon carbide.
Abrasive tool on a ceramic bond
Ceramics – sintered mixture of refractory clay, floodplains (feldspar, boric glass), talc, and other components. Depending on the composition and technology of production of ceramic ligaments are divided into two groups: consumable used with the fused and sintered with silicon carbide.
Abrasive tools on bakelite bond
Abrasive tools on bakelite bond has high strength, especially compressive and impact strength, excelling on these indicators on the tool ceramics. High strength bakelite ligament of the abrasive tool allows to work at high loads and high speeds (when reinforcement with fiberglass mesh – 80-100 m/s and above).
Cutting wheels on bakelite bond
For the production of cutting and grinding circles is only used bakelite bond, moreover, these circles is reinforced with fiberglass. It gives the necessary strength and prevents rupture of the lateral loads, which are inevitable when working with angle GRINDERS.
Flexible tool
Tool on a flexible base is abrasive grains of various types and grain size, secured with binders on different types of foundations. This tool is intended for manual and machine processing of various materials. As the base used, cotton and synthetic fabrics and paper. Used abrasive materials silicon carbide, aluminum oxide (corundum), Zirconia or ceramic grit from P36 to P400.
the history of the plant
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a decision on the construction of the Volga abrasive plant was taken by the Soviet Government in March 1958. The choice of the construction of the plant was largely justified by the presence of good raw material base: the source of the quartz sand was Orlovsky quarry on the right Bank of the Volga river, the source of Neftekamsk - Volgograd oil refinery, and the proximity of the Volga hydroelectric power station has become a guarantee of the production of electricity.
- the Purpose of the plant was increased demand of developing industry in grinding materials from silicon carbide and abrasive tool on a ceramic bond. Volzhsky abrasive plant was designed as the largest company in the world. The amount of melting of silicon carbide is 4 times higher than its production in the country, and the production of the abrasive tool on a ceramic bond amounting to 50% of its release in 1955.
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The plant construction was started in the spring of 1959. Departments of the factory were put into operation in stages.
In 1961 he was commissioned a first plant for the production of silicon carbide - the basis for the manufacture of numerous types of abrasive materials and tools.
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since 1962 the first batch slippery become available on the international market. The first customers were country: Czechoslovakia, Hungary, Cuba, Poland, Yugoslavia, Germany.
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In 1963, commissioned crushing russianny shop and the whole complex of buildings, the electric steel melting shop.
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More than 20 years, starting in 1965, the plant team was led by Hero of socialist labor A. P. Klyukin.
- Under the direction of A. P. Klyukina in December 1966 over the construction of a factory micro.
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In September 1967, commissioned corps of the ligaments, intended for the production of abrasive tools. In December 1967, commissioned the first phase of the shop building of the abrasive tool with the capacity of 10.0 thousand tons.
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In June 1969 had completely finished the construction of abrasive tools.
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In 1981 commissioned shop carborundum products with the capacity of 5000 MT/year. Principal products produced by this plant: refractory slab, beam pillar, brick refractory.
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In 1993, the Volzhsky abrasive plant became a Joint stock company of open type.
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In 2002 Volzhsky abrasive plant was renamed into open joint stock company "Volzhsky abrasive works".
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