The Pioneer bookshelf machine has a number of advantages that make it an excellent choice for publishers and printing houses.:
- Versatility: The machine is suitable for handling various types of book products, including books, magazines and brochures.
- High performance: Thanks to the new level of automation, the machine is able to process a large amount of materials in a short time.
- Cost-effectiveness: The machine has a high profitability, allowing you to work with both small and medium-sized print runs. The setup time for the print run does not exceed 1 minute, which saves time and resources.
- Easy to maintain: The machine is serviced by a single operator, which facilitates the work process and reduces personnel costs.
- Product Quality: The machine ensures high quality of finished products, including perfect gluing of the flyleaf and calendering of the finished book.
Special advantages
- The machine is serviced by one operator. It is controlled by an electric pedal, as well as programmed from a CNC rack. The machine has an extremely short setup time for circulation, as well as the CNC ensures the ergonomics of the process, which together gives high productivity and profitability of the process in medium and small print runs, all machine control is performed by the operator from the CNC rack.
- The machine has removable (removable) glue shafts, removable (removable) glue tubs, and turntables. This approach ensures ergonomics of machine maintenance at the end of a shift and allows you to reduce the cleaning time of the machine by 1 hour (relative to classic analogues) and shift this time into a work shift.
- magnetic fasteners are used to reduce the time of commissioning (setting up for circulation) of machine maintenance, as well as to avoid critical situations. This feature eliminates the use of tools during machine maintenance and configuration, eliminates prolonged disassembly and assembly of the machine by the operator, and in case of critical situations, damage to the components and mechanisms of the machine.
- The power requirement is a single-phase 220 V network, which allows it to be operated in any room, including office rooms, and its small size and weight make it easy to place it in them. The CNC rack and servos perform the mechanical adjustment of the machine for circulation.
Operating procedure
- The operator divides the block in half and installs it on the wing;
- Presses the pedal, as a result of which the block is placed in the glue application unit;
- The binding cover (cover) is placed on the desktop, face up
- The operator presses the pedal, the glue shafts smear the flyleaf, the wing automatically moves upward, installing the block in the binding cover, with automatic locking of the accompanying stop;
- The product (the block installed in the binding cover) is calendered;
- After calendering, the accompanying stop stops in the upper position, and the wing with the calendered product (book) descends to the operator, while the calendering devices diverge to the sides at this moment;
- The operator manually removes the product (finished book).
The main features of the Pioneer bookshelf machine
- High quality machine manufacturing
- Minimum number of manual operations, due to the CNC rack
- The possibility of fast and efficient conversion from print run to print run, using a CNC rack
- High ergonomics
- Adjustment is not for ideal blocks and covers, but with the possibility of variation
- Easy maintenance, all serviced nodes are removable
- Convenient operation both on the left and on the right of the machine (machine controls are installed on both sides)
- The presence of an automatic calendering device eliminates further crimping
- Availability of after-sales service
- The machine is exclusively electromechanical (pneumatic air supply, etc. is excluded in the machine)
- Easy cleaning of the machine, maintenance time does not exceed 15 minutes (turntables, removable tubs, removable shafts)
- Low price of the machine compared to foreign samples
- Industrial Domestic components.
- Compact size;
- High productivity: 100-150 pcs/hour;
- Easy operation, the use of magnetic fasteners and digital solutions;
- Touch screen control from the CNC rack;
- Short time of setting up for circulation and maintenance (cleaning) of the machine;
- The operation of the machine is controlled by a single operator.
Advantages over other samples
- Short print run time due to digital control;
- Easy to master by staff (no mechanical tuning skills required);
- Ease of operation - the lack of special knowledge is not an obstacle, familiarity allows you to operate by personnel without special knowledge;
- 220V power supply allows installation in any office or industrial premises;
- High performance (real);
- Ergonomics of work and maintenance;
- Damping automatic settings that compensate for technical flaws in materials;
- Plug-and-unplug calendering unit from the panel, allows you to perform processes on complex products;
- Digital control makes it easy to perform both short (digital) runs and streaming;
- Semi-automatic operation with complex products (manual lining of the cover, output of finished products without calendering);
- Disabling and correcting machine node settings from the digital control panel.
The Pioneer bookshelf machine is not just an equipment, but a comprehensive solution to increase the profitability of printing houses!