Shot-blasting through-hole installation with a mesh conveyor DPU (IF)-0.8x0.8-4
Russia
Russia
Description
Shot-blasting through-hole installation with a mesh conveyor (mod. DPU(IF)-0.8x0.8-4)
It is designed for continuous abrasive cleaning of metal parts and workpieces of various configurations from scale, corrosion products, technological contaminants and other surface inclusions.
Minimum billet length: 200 mm. It contains 10 filter elements.
Main advantages and functions:
- Uniform processing:The products are moved through the working chamber on a mesh conveyor and are exposed to a high-speed flow of steel shot, ensuring effective surface cleaning.
- Frequency control:IF allows you to change the rotation speed of shot blasting turbines and the speed of movement of the mesh conveyor depending on the type, size, weight and material of the processed products.
- Processing of parts of various configurations:The mesh conveyor allows the processing of flat, bulky and complex metal products placed directly on the working surface of the conveyor.
- Stable cleaning quality:Regulating the conveyor speed and the intensity of shot blasting allows you to choose the optimal mode for a specific type of product and the required degree of cleaning.
- Surface hardening:Shot blasting contributes to the formation of surface riveting, which can increase the fatigue strength and service life of metal parts.
- Preparation for painting:Cleaning removes scale, corrosion and surface contaminants, forming the necessary surface roughness for subsequent application of paint and protective coatings.
The sequence of the processing process:
- Loading:The products are placed on the entrance part of the mesh conveyor and fed into the working chamber of the installation.
- Movement:The mesh conveyor ensures uniform passage of products through the work area at a set speed.
- Processing:Shot-blasting turbines direct a high-speed stream of steel shot onto the surface of moving products, ensuring the removal of scale, corrosion and technological contaminants.
- Abrasive recycling:The spent shot is collected by the installation system, cleaned of processing products and returned to the circulation system for reuse.
- Unloading:After passing through the working chamber, the cleaned products are moved to the outlet of the mesh conveyor and transferred to subsequent technological operations.
Automation:Frequency control of shot blasting turbines and the speed of movement of the mesh conveyor allows you to fine-tune the processing mode for a specific type of product, ensuring stable cleaning quality and rational consumption of abrasive.
Equipment
- Camera body:it is a sealed welded structure with three zones (entrance, working, exit). The inner surface of the working area is protected by replaceable 110G13L armor plates with a thickness of 8 mm, resistant to abrasive wear. The entrance and exit openings are equipped with protective curtains to prevent the release of shot and dust. A blowout system and a brush mechanism are installed at the outlet to remove abrasive residues. The design ensures a continuous processing cycle and a high service life.
- Shot-blasting devices (throwers).:designed to work with steel abrasives with a fraction size from 0.5 mm to 3.5 mm and with a hardness of HRC 45-51. During the operation of the blasting turbine, the shot falls from the feeder into the impeller, which rotates together with the impeller (rotor). The impeller accelerates the fraction trapped in it and, through the window of the distribution chamber, which remains stationary, ejects the fraction of the rotor blade. Under the action of centrifugal force, the shot moves along the blades and is fanned out of the turbine at a speed of up to 90 m/s.
- Electromechanical screw separator:The separator is designed to clean the contaminated abrasive mixture coming from the blasting chamber from dust, scale and mechanical impurities. The contaminated shot is fed into the separator body through the inlet. Under the influence of the vacuum created by the centrifugal fan, light fractions (dust, fine scale) are carried away by the air stream into the dust extraction system. Heavier particles (rust, large inclusions) settle in the dirt accumulator and are removed through the nozzle into the prepared container. The largest and heaviest fractions are directed into the cavity between the deflector and the front wall of the housing, from where they are also discharged through the outlet. The cleaned fraction enters the storage hopper and returns to the working cycle.
- Pneumatic shot valves (feed valves):The shot feed valves are designed for the metered supply of abrasive from the storage hopper to the shot blasting units (throwers), as well as to completely block the shot flow when the equipment is stopped. The valve is controlled by a pneumatic cylinder: the stem moves the locking blade, opening or closing the hopper outlet. When the valve is opened, the shot flows by gravity through flexible sleeves into the loading windows of the throwers. When the shot is blocked, the shot supply stops instantly. The design of the valves ensures fast operation, tightness and reliability of multiple opening/closing cycles in intensive operation.
- Bucket Elevator:The vertical elevator (noria) is a vertical conveyor belt with buckets, due to the continuous movement of which the shot is lifted to the separator. The drive of the upper body is located in the upper part of the vertical elevator (noria); The traction body of the bucket conveyor is a belt, buckets are attached to it. The drive of the upper housing rotates the drive drum, which allows you to start moving the tape due to its friction force against the drum. There are 3 hatches for belt and bucket maintenance.: a hatch on the upper body, an inspection hatch on the right side of the lower adapter, a hatch on the lower body. The lower body of the vertical elevator is connected to the loading window of the transverse screw housing. Loaded buckets are lifted to the upper body, where the shot is discharged into the separator.
- FKIP 19800 dust extraction system:The filtration and ventilation unit is designed for highly efficient purification of dusty air discharged from the blasting chamber and separator. It collects fine dust, scale and microparticles of pollutants formed during the operation of the equipment. Principle of operation: Dusty air enters the dust collector housing, where large and heavy fractions settle in the lower storage hopper under the influence of gravity. Finer particles are trapped on the cartridge filter elements. The purified air is released into the atmosphere or can be returned to the work area (depending on the accepted ventilation scheme). Automatic filter regeneration system: Automatic pulse purging with compressed air (operating pressure 5-6 bar) is provided to maintain a stable degree of purification and prolong the life of the filter elements. The regeneration cycle is controlled through the controller of the control cabinet: purging is performed in rows (one row of filter elements per cycle) with a set time interval. The operator can adjust the interval and purge modes from the control panel, adapting the system operation to the degree of dustiness of the processed workpieces and the condition of the filters. Waste collection and disposal: The collected dust and large particles of pollutants accumulate in the lower hopper of the installation and are subject to periodic disposal in accordance with the environmental standards of the enterprise. The hopper is equipped with a convenient outlet for unloading.
- Cabinet with control equipment:The installation is controlled from the operator's console, which is made in the form of a metal cabinet with a lockable door that prevents unauthorized access. The degree of protection of the cabinet shell is IP54, which ensures reliable operation of the equipment in conditions of high dust, typical for shot—blasting industries, as well as protection from water splashes. On the front panel of the remote control there are: the "Network" switch – turning on the power of the control panel; the "Emergency STOP" button – emergency shutdown of the installation in case of emergency situations; touch-screen LCD display – displaying the current state of the equipment, operating parameters and setting modes
Characteristics Shot-blasting through-hole installation with a mesh conveyor DPU (IF)-0.8x0.8-4
General Specifications
Russia
Russia
Dimensions of product
Specifications
Additional characteristics
Terms of delivery
Who provides the delivery of goods?
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You can choose any convenient way for you to receive an order:-
Pickup from partner locations or from the manufacturer's warehouse
If the manufacturer or trading company has the possibility of pickup, you can pick up your goods yourself or use the services of any transport company. Pickup is free of charge. -
Delivery to the terminal by a transport company
Pick up the goods at the nearest terminal of the Business Lines shopping center or DHL in your city. The delivery time and cost depend on your region and the dimensions of the cargo - they will be known at the stage of ordering. -
Delivery to the door by courier of the transport company
Receive the goods at your address via a Business Lines courier or DHL. The delivery time and cost depend on the region and the dimensions of the cargo - they will be known at the stage of ordering.
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Various suppliers of tools and equipment trade on the Enex marketplace. These can be both manufacturers and trading companies. In this case, the Marketplace acts as an agent (Chapter 52 of the Civil Code of the Russian Federation). Enex itself can also act as a seller for some products. Learn more about ordering from different suppliers.Return of goods
Is it possible to return the purchased product?
If you are not satisfied with the product purchased on the Enex platform, you can return it or exchange it under the conditions specified below. Since buyers conclude direct purchase and sale transactions with manufacturers on the Enex platform, the return of goods is carried out directly to manufacturers.
Return of goods of proper quality
For individuals
The buyer-an individual has the right to refuse the ordered goods at any time before receiving it, as well as after receiving the goods - within 7 days, not counting the day of purchase. The return of the goods is possible if its presentation and consumer properties are preserved, as well as a document confirming the fact and conditions of purchase of the goods.
The buyer does not have the right to refuse a product of proper quality having individually defined properties if the specified product can be used exclusively by the buyer acquiring it.
In case of refusal of the goods of proper quality, the cost of services for the organization of delivery to the buyer is not refunded. Transportation costs for the return of goods of proper quality are borne by the buyer. The method of returning the goods is determined by the buyer.
For legal entities
The return (exchange) of goods of proper quality by the buyer, who is a legal entity (individual entrepreneur), is not allowed, unless otherwise provided by the agreement with the supplier.
Return of goods of inadequate quality
For individuals
The buyer, who is an individual, in cases provided for by law, may return the goods of inadequate quality during the warranty period for the goods and demand a refund of the amount of money paid for the goods. The goods of inadequate quality, in agreement with the buyer, can be replaced with a similar product of proper quality.
For legal entities
The buyer, who is a legal entity (individual entrepreneur), in the event of the transfer of Goods of inadequate quality to him, has the right to make claims provided for in Article 475 of the Civil Code of the Russian Federation.
Distribution of responsibility
In case of return/replacement of low-quality goods, the cost of delivery of the goods is paid by the supplier. The supplier reserves the right to accept the goods of inadequate quality from the buyer and, if necessary, to check the quality of the goods. If, as a result of the examination of the goods, it is established that its shortcomings arose due to circumstances for which the supplier is not responsible, the buyer is obliged to reimburse the supplier for the costs of conducting the examination, as well as the costs associated with its storage and transportation of the goods.
If any defect is found in the product, the manufacturer and (or) the marketplace has the right to require the buyer to provide a photo of the product, the claimed defect, packaging, labeling (nameplate) of the manufacturer.
If the buyer, who is a legal entity (individual entrepreneur), refuses the goods of inadequate quality, such buyer is obliged to return such goods to the supplier. The buyer - an individual can also return the goods to the address of the supplier or Marketplace.
Transportation costs for the return of low-quality goods are borne by the supplier or Marketplace.
The difference between the shades of the goods in the photo and the real goods is not a sign of poor quality.
For questions about the return or exchange of goods, please contact us by phone 8 800 707-56-00 or by email: info@enex.market .
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