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Innovations in weld protection: Ник Орион
Updated: 12.09.2025
News author : NICKNAME Orion
Инновации в защите сварных швов: Ник Орион

Innovations in weld protection: Ник Орион

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NICK ORION Scientific and Engineering Company (Saint Petersburg) has a wide range of devices for protection of welds. The company develops and manufactures equipment that improves welding quality, reduces protective gas consumption, and provides stable protection of the seam area when working with stainless steels and titanium .

Product range

The catalog contains dozens of solutions for various types of welding and pipe diameters from 4 to 410 mm. All products are designed to operate at temperatures up to +300 °C, which makes them versatile for industrial applications.

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Protective gas blowing systems

  • Blowing system No. 17 is a modular solution for pipes with a diameter of 37-410 mm. The kit includes a diffuser, flexible and rigid hoses, a 10-meter heat-resistant hose and an insulated cable. Only sealing discs are replaced.
  • Mini gas supply system is a lightweight version for pipes with a diameter of 17-49 mm. It is compact and easy to use.
  • Finger system — gas is supplied through a "finger" with a diameter of 6 or 10 mm, installed near the seam. Suitable for small diameter pipes (8-40 mm).

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Cone plug systems and kits

  • Cone plugs are silicone elements that overlap pipes from 8 to 130 mm in diameter. They are available with holes (with and without a spray gun), as well as without holes.
  • Sets for pipes of various diameters
  1. A set for pipes Ø 17-165 mm (in a case or without).
  2. Set for pipes Ø 37-165 mm and Ø 37-410 mm.
  3. Mini-set for pipes Ø 17-49 mm.
  4. A set of cone plugs Ø 8-130 mm (basic and complete).
  • The kits include sealing discs, diffusers, gas release chambers, gas fingers, heat-resistant hoses and fasteners.
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Systems for welding end fittings

  • The system for welding end fittings — for pipes Ø 37-175 mm. It is equipped with aluminum cones and heat-resistant discs.
  • Mini-welding system — for pipes Ø 17-49 mm. The kit includes a spray gun, an aluminum cone and a heat-resistant hose.
  • Additionally, aluminum cones with a diameter of 70-180 mm are offered.
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Devices for protecting the outside of the seam

These devices ensure an even distribution of the protective gas in the welding area of titanium and stainless steel:

  • Linings for straight seams — straight (160 mm) and short (100 mm).
  • Pipe seam linings — wide range of diameters (from 8 to 711 mm).
  • Branding pads — for internal and external radius when working with branding joints.
  • Movable type "Scorpion" linings — allow welding butt joints and pipes from the outside and inside.
  • Simer series of pads — for automatic welding with currents up to 150 A.
  • Corner seam linings — internal and external, 100 and 160 mm long.
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Protective profiles and accessories

  • Protective corner profile — for sheet metal welding; length up to 6 meters.
  • Vacuuming kits — for fixing profiles and linings using suction cups.
  • Additional elements — silicone gaskets, mechanical seals, retaining tires, hoses, vacuum suction cups.
  • Silicone caps for burners (red and blue), as well as reinforced gas hoses.

Key product advantages

  • Operating temperature range from -50 to +300 °C.
  • Heat-resistant silicone materials of our own production.
  • Versatility — solutions for pipes with a diameter of 4-410 mm.
  • Reduction of protective gas consumption and improvement of welding quality.
  • Russian production and own patents.

Innovations and patents

NICK ORION is the author of a number of patented welding solutions:

  • welding torch cover for gas protection;
  • sealing discs for protective gas supply systems;
  • pads for the outside of the weld.

NICK ORION product catalog on Enex>

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