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Energy-efficient solutions for industry: POWERAIL busbar systems
Updated: 22.09.2025
News author : Komay
Энергоэффективные решения для промышленности: шинопроводные системы POWERAIL

Energy-efficient solutions for industry: POWERAIL busbar systems

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Modern closed busbar systems POWERAIL are an innovative alternative to traditional cable routes. These systems provide reliable and safe power supply for crane equipment, conveyors and production lines. The exclusive distributor in Russia is WESTONNE.

What is POWERAIL?

POWERAIL systems are modern multi—pole current leads in a protected enclosure (protection class IP23), which ensure safe and reliable transmission of electricity to mobile equipment: overhead and gantry cranes, hoists, conveyors and other mechanisms.

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Main features

  • Current range: from 35 to 5000 A
  • Rated voltage: up to 690 V
  • Dielectric strength: 30-40 kV/mm
  • Temperature range: -40°C to +115°C (depending on the case)
  • Fire resistance: class B1, self-extinguishing plastic
  • Chemical resistance: gasoline, oils, sulfuric acid, alkalis

The POWERAIL range of systems

  • HFP56 — universal series for industrial facilities, current up to 240 A
  • HFP52 — systems with 4-7 poles, convenient for flexible power distribution
  • HFP50 and HFP60 are compact solutions for medium loads
  • HFP95 and HFP96 — for currents up to 5000 A, used in heavy production facilities
  • HFP55 — new product with increased current load, available on special order
  • HFJ — aluminum closed conductors for difficult operating conditions
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Accessories and accessories

For the convenience of design and installation, the following are available:

  • current collectors (25-240 A, straight and for curved sections);
  • carbon brushes assembly;
  • tow levers and push rods (rigid and flexible);
  • brackets and suspensions (sliding, fixed, anchored);
  • compensation and anti-condensation sections;
  • end caps, junction boxes and power cables;
  • LED indicators and auxiliary elements for diagnostics.
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Advantages of POWERAIL

  • Safety — the closed design eliminates direct contact with live parts.
  • Reliability — spring-loaded carbon-copper brushes ensure stable sliding.
  • Modularity — routes of any complexity can be easily designed: straight, curved, and telescopic sections.
  • Durability — high resistance to wear, vibration and chemical environments.
  • Easy installation — standard 4-meter sections, fast connections and factory readiness.

Application

  • Gantry and overhead cranes
  • Warehouse and logistics complexes
  • Metallurgical and machine-building plants
  • Production lines and conveyors
  • High-load systems (up to 5000 A)

Why choose POWERAIL?

  • Compliance with international standards CCC, ISO 9001, CE
  • Reliable operation in all climatic conditions
  • A wide range of solutions — from 35 A to 5000 A
  • Possibility of partitioning and individual configuration
  • Solutions for both indoor and outdoor installations

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